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Old 12-28-2006, 01:24 AM   #1 (permalink)
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Default Kyosho Edge 540 EP build thread

Howdy folks,

Im starting a build thread for the Kyosho Edge 540 EP. This is a 50 class glow plane that is offered in either EP or GP versions.

I have the EP version. Power is as follows:

Hacker A50-12s
Apc 14x7
Hacker X-Pro Opto 70amp controller
Thunderpower 5s1p 5000mah eXtreme pack

Pics!
Attached Images
File Type: jpg edge 001.jpg (178.0 KB, 238 views)
File Type: jpg edge 003.jpg (172.5 KB, 204 views)
File Type: jpg a50 12s 001.jpg (202.5 KB, 189 views)
File Type: jpg edge 007.jpg (222.5 KB, 184 views)
File Type: jpg edge 004.jpg (201.8 KB, 174 views)
File Type: jpg edge 006.jpg (135.4 KB, 191 views)
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Old 12-28-2006, 01:25 AM   #2 (permalink)
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Default Re: Kyosho Edge 540 EP build thread

The motor cage comes with the EP version of the plane and fits perfectly with the Hacker a50 motor. I bolted the motor cage to the firewall and left the adjustment as it came from the factory. To install the motor, the fan must be removed, and the prop adapter bolted in its place. Then the motor bolts right up to the mounting cage.
Attached Images
File Type: jpg edge 540 005.jpg (175.2 KB, 223 views)
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Old 12-28-2006, 01:26 AM   #3 (permalink)
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Default Re: Kyosho Edge 540 EP build thread

I picked up this great planes 2 1/4" spinner with lightened backplate. This fits perfectly to the cowl, but has to be drilled to fit the hacker prop adapter.
Attached Images
File Type: jpg edge 540 007.jpg (132.1 KB, 182 views)
File Type: jpg edge 540 006.jpg (164.7 KB, 164 views)
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Old 12-28-2006, 01:29 AM   #4 (permalink)
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Default Re: Kyosho Edge 540 EP build thread

To get the cowl lined up properly, I put spinner and prop on and tightened them up by hand. Then, as you can see in the pictures, I taped the cowl to the spinner so that the gap and the alignment was right. I then lined up the stripes on the side of the fuse and taped the sides. I drilled two holes on each side to hold the cowl and used allen head servo screws to hold the cowl on.
Attached Images
File Type: jpg edge 540 001.jpg (133.1 KB, 179 views)
File Type: jpg edge 540 002.jpg (126.1 KB, 169 views)
File Type: jpg edge 540 003.jpg (120.1 KB, 176 views)
File Type: jpg edge 540 004.jpg (133.6 KB, 174 views)
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Old 12-28-2006, 01:31 AM   #5 (permalink)
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Default Re: Kyosho Edge 540 EP build thread

The manual calls for one hole through the wheel pants with a bolt holding the whole assembly on. I dont like the idea of compressing the wheel pant so I set it up like the larger planes. I ran the bolt from the backside of the LG, and put two stop nuts on the other side. I then drilled two holes to clear a #2 button head self tapping screw. I installed a small piece of ply wood inside the wheel pant and drilled holes for the screws to hold the pant onto the LG.
Attached Images
File Type: jpg edge 540 009.jpg (156.6 KB, 191 views)
File Type: jpg edge 540 008.jpg (160.6 KB, 171 views)
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Old 12-28-2006, 02:07 AM   #6 (permalink)
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Default Re: Kyosho Edge 540 EP build thread

friend had one and and loved it but he had a problem with seeing it cause of the orange top and yellow/orange botem so i sugest u put some stripes on it
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Old 12-28-2006, 02:10 AM   #7 (permalink)
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Default Re: Kyosho Edge 540 EP build thread

I was planning either on checkers (3 big ones) or invasion stripes.
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Old 12-28-2006, 02:29 AM   #8 (permalink)
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Default Re: Kyosho Edge 540 EP build thread

cool
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Old 12-28-2006, 06:36 AM   #9 (permalink)
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Default Re: Kyosho Edge 540 EP build thread

NNNIIICCCEEE!!!
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Old 12-29-2006, 12:06 AM   #10 (permalink)
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Default Re: Kyosho Edge 540 EP build thread

I cut this cooling hole in the bottom of the fuse just ahead of the tailwheel. This should provide a good air exit for the air flowing over the battery and speed control. This also gave me good access to add glue to the stab.
Attached Images
File Type: jpg edge 540-2 004.jpg (137.1 KB, 129 views)
File Type: jpg edge 540-2 005.jpg (125.7 KB, 129 views)
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Old 12-29-2006, 12:07 AM   #11 (permalink)
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Default Re: Kyosho Edge 540 EP build thread

Here is the tailwheel setup. The manual recommends the anchor point be 40mm behind the hinge line. If the anchor were secured here, the control wire for the tailwheel would put a huge twisting force on the anchor. I moved the anchor back as far as possible to minimize this problem.
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File Type: jpg edge 540-2 006.jpg (143.1 KB, 156 views)
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Old 12-29-2006, 12:08 AM   #12 (permalink)
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Default Re: Kyosho Edge 540 EP build thread

I couldnt wait to put some graphics on. I did the tops of the wings with the tribal flame and Edge decals. I added (per casey's suggestion) two invasion stripes to the bottom of the wing to add some contrast to the bottom.

The wings are held on with two rubber bands hooked to the wing panels. The hooks simply screw into the ply wood. Also, the anti rotation dowel must be glued in. This was done with thick CA.
Attached Images
File Type: jpg edge 540-2 001.jpg (165.7 KB, 136 views)
File Type: jpg edge 540-2 002.jpg (150.8 KB, 129 views)
File Type: jpg edge 540-2 003.jpg (154.0 KB, 131 views)
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