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Do you have a 3D file to share from your pilot model ?
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This is a Helmet head pilot that I digitized using a .25 dia. probe making .050 step over, HelmetHead1 is the front side and HelmetHead2 is the back side feed rate is 60 inches a min. so use this to cut foam and you will need a long .250 dia. 2 fluted ball nose end mill if you cut something besides foam change the feed rate but in foam you could cut it faster if you wanted, at 60 it will take about 20 min. to cut each side, this is a 40% size pilot and you can resize it up or down, load this g-code program into your machine and then you can graph it to see what it will look like. I have cut a few of these and I might start selling them if I can find time to make them, tell me what you think about it.