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#1 |
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homo ludens modellisticus
![]() Join Date: Apr 2009
Location: near Nijmegen, Netherlands
Age: 50
Posts: 21
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All controller manufacturers and EE experts say the same, long battery wires will kill ESC's over time! Extend motor wires instead of battery wires. If you cannot but extend the battery wires you have to add extra ESC input capacitors.
ESC manufacturer and EE expert statements (in unison), workarounds, rules of thumb, capacitor types, 'watery' explanation, theory: http://www.rcgroups.com/forums/showt...highlight=kill Contents
Excellent thread by someone who apparently is into controller and/or power supply design. Explanation, considerations, capacitor choice, capacitor sources, albeit with a slight e-bike slant: http://endless-sphere.com/forums/vie...p?f=30&t=22194 Vriendelijke groeten Ron• diy motor tips • Drive Calculator • • diy motor group • Cumulus MFC • Last edited by ron_van_sommeren; 10-15-2011 at 08:38 AM. |
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#2 |
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Bad-ass Super Contributer!
![]() Join Date: Jul 2006
Location: DENVER
Posts: 306
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A problem not mentioned is the DC switching current rating that the caps are rated for, this is a big issue not addressed by the article. If they are underrated and are switching more current than they are rated for they will go bad. This is part of the long wire issue. A quick check is if the caps are getting warm(thermal rise while running).The longer the wire length the more DC switching current the caps are subject to. IR losses at work. The ESC vendors cut corners for cost so we can buy cheaper and with it comes a price.
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#3 | ||||||||||||||||||
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homo ludens modellisticus
![]() Join Date: Apr 2009
Location: near Nijmegen, Netherlands
Age: 50
Posts: 21
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http://www.rcgroups.com/forums/showt...highlight=kill Vriendelijke groeten Ronwww.yahoogroups.com/group/lrk-torquemax (diy brushless motor building) www.yahoogroups.com/group/d-calc (e-flight calculator) home.hetnet.nl/~ronvans Last edited by ron_van_sommeren; 10-04-2009 at 11:09 AM. |
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#4 |
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THROTTLEMELON
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Thanks for the info Ron.
__________________
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#5 |
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Kamikaze Ace
![]() Join Date: Nov 2009
Location: Lakeland, Florida, USA
Posts: 30
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Ron,
What are your thoughts on installing a resistor on a seperate power lead to prevent that lovely "SNAP" and electrical arc when you plug in a pack to the esc on a big system, to prevent damage to the electronics?
__________________
The Missing Man formation. Looking heavenward you cannot help but shed a tear...mornful...lonesome...a hole that screams out almost as loudly as the roar of the engines that pass over head. |
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#6 |
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Bad-ass Super Contributer!
![]() Join Date: Sep 2007
Location: New Mexico
Posts: 234
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What are you doing over here on the dark side, Ron.....
?
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#7 |
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Flyin' Around
![]() Join Date: Oct 2007
Posts: 5
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Wiring to reduce spark
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#8 |
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homo ludens modellisticus
![]() Join Date: Apr 2009
Location: near Nijmegen, Netherlands
Age: 50
Posts: 21
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Excellent battery wire length thread by someone who apparently is into controller and or power supply design: explanation, considerations, capacitor choice, capacitor sources, albeit with a slight e-bike slant:
http://endless-sphere.com/forums/vie...p?f=30&t=22194 Vriendelijke groeten Ron• diy motor group • RC flight club • • Drive Calculator • diy motor tips • |
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#9 | ||||||||||||||||||||||||||||||||||||
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homo ludens modellisticus
![]() Join Date: Apr 2009
Location: near Nijmegen, Netherlands
Age: 50
Posts: 21
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-> "No spark" resistor http://homepage.mac.com/kmyersefo/ampfeb09/ampfeb09.htm -> How to prevent sparking or http://homepage.mac.com/kmyersefo/ampfeb09/ampfeb09.pdf Technical Information | MGM Compro - Electronics for Models -> "How to prevent sparking when connecting batteries with higher number of cells" http://www.rcgroups.com/forums/showthread.php?t=983802 http://www.rcgroups.com/forums/showthread.php?t=1444212 http://www.rcgroups.com/forums/showthread.php?t=1162067 Or just buy one from e.g. from SLS -> "precharge AVS" Vriendelijke groeten Ron• diy motor group • RC flight club • • Drive Calculator • diy motor tips • Last edited by ron_van_sommeren; 06-09-2011 at 12:58 PM. |
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#10 |
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homo ludens modellisticus
![]() Join Date: Apr 2009
Location: near Nijmegen, Netherlands
Age: 50
Posts: 21
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If you don't want to diy the capacitor unit
www.castlecreations.com/products/cc-cap-pack.html (ignore the 'boost' remarks) www.castlecreations.com/support/documents/CC-Cap-Pack-Installation.pdf www.yge.de/artikel.php?search=ygecaps&more=yes Vriendelijke groeten Ron• diy motor tips • Drive Calculator • • diy motor group • Cumulus MFC • Last edited by ron_van_sommeren; 10-17-2011 at 08:57 PM. |
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