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Old 04-15-2009, 02:54 PM   #1
ron_van_sommeren
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Default Long battery wires will kill ESC's over time! Extend motor wires

All controller manufacturers and EE experts say the same, long battery wires will kill ESC's over time! Extend motor wires instead of battery wires. If you cannot but extend the battery wires you have to add extra ESC input capacitors.

ESC manufacturer and EE expert statements (in unison), workarounds, rules of thumb, capacitor types, 'watery' explanation, theory:
http://www.rcgroups.com/forums/showt...highlight=kill
Contents
  • Manufacturer & EE opinions
  • Problem
  • Solution
  • Rules of thumb
  • Capacitor type and polarity
  • How to add extra capacitors
  • DIY pictures


Excellent thread by someone who apparently is into controller and/or power supply design. Explanation, considerations, capacitor choice, capacitor sources, albeit with a slight e-bike slant:
http://endless-sphere.com/forums/vie...p?f=30&t=22194

Vriendelijke groeten Ron
diy motor tipsDrive Calculator
diy motor groupCumulus MFC

Last edited by ron_van_sommeren; 10-15-2011 at 08:38 AM.
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Old 06-13-2009, 09:44 PM   #2
tkilwein
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Default Re: Long battery wires will kill ESC's over time! Extend motor wires

A problem not mentioned is the DC switching current rating that the caps are rated for, this is a big issue not addressed by the article. If they are underrated and are switching more current than they are rated for they will go bad. This is part of the long wire issue. A quick check is if the caps are getting warm(thermal rise while running).The longer the wire length the more DC switching current the caps are subject to. IR losses at work. The ESC vendors cut corners for cost so we can buy cheaper and with it comes a price.
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Old 10-01-2009, 09:36 AM   #3
ron_van_sommeren
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Default Re: Long battery wires will kill ESC's over time! Extend motor wires

Quote: Originally Posted by ron_van_sommeren
View Post
... ESC manufacturer and EE expert statements (in unison), workarounds, rules of thumb, capacitor types, 'watery' explanation, theory:
http://www.rcgroups.com/forums/showt...highlight=kill ...
I have added several pictures of capacitor units, diy units too, and comments about the influence of the distance between parallel battery wires to my first post:
http://www.rcgroups.com/forums/showt...highlight=kill

Vriendelijke groeten Ron
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Last edited by ron_van_sommeren; 10-04-2009 at 11:09 AM.
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Old 10-04-2009, 10:35 AM   #4
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Default Re: Long battery wires will kill ESC's over time! Extend motor wires

Thanks for the info Ron.
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Old 11-23-2009, 09:22 PM   #5
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Default Re: Long battery wires will kill ESC's over time! Extend motor wires

Ron,
What are your thoughts on installing a resistor on a seperate power lead to prevent that lovely "SNAP" and electrical arc when you plug in a pack to the esc on a big system, to prevent damage to the electronics?
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Old 11-24-2009, 06:07 PM   #6
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Default Re: Long battery wires will kill ESC's over time! Extend motor wires

What are you doing over here on the dark side, Ron.....?
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Old 01-31-2010, 12:44 AM   #7
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Default Re: Long battery wires will kill ESC's over time! Extend motor wires

Wiring to reduce spark
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Old 06-09-2011, 12:24 PM   #8
ron_van_sommeren
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Default

Excellent battery wire length thread by someone who apparently is into controller and or power supply design: explanation, considerations, capacitor choice, capacitor sources, albeit with a slight e-bike slant:
http://endless-sphere.com/forums/vie...p?f=30&t=22194

Vriendelijke groeten Ron
diy motor groupRC flight club
Drive Calculatordiy motor tips
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Old 06-09-2011, 12:25 PM   #9
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Default

Quote: Originally Posted by Kiva Flyer
View Post
What are you doing over here on the dark side, Ron.....?
To boldly go ...

Quote: Originally Posted by Glacier Girl
View Post
Ron, What are your thoughts on installing a resistor on a seperate power lead to prevent that lovely "SNAP" and electrical arc when you plug in a pack to the esc on a big system, to prevent damage to the electronics?
http://www.scriptasylum.com/rc_speed/index.html
-> "No spark" resistor

http://homepage.mac.com/kmyersefo/ampfeb09/ampfeb09.htm
-> How to prevent sparking
or
http://homepage.mac.com/kmyersefo/ampfeb09/ampfeb09.pdf


Technical Information | MGM Compro - Electronics for Models
-> "How to prevent sparking when connecting batteries with higher number of cells"

http://www.rcgroups.com/forums/showthread.php?t=983802
http://www.rcgroups.com/forums/showthread.php?t=1444212
http://www.rcgroups.com/forums/showthread.php?t=1162067

Or just buy one from e.g. from SLS -> "precharge AVS"


Vriendelijke groeten Ron
diy motor groupRC flight club
Drive Calculatordiy motor tips

Last edited by ron_van_sommeren; 06-09-2011 at 12:58 PM.
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Old 10-17-2011, 08:47 PM   #10
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Default

If you don't want to diy the capacitor unit
www.castlecreations.com/products/cc-cap-pack.html (ignore the 'boost' remarks)
www.castlecreations.com/support/documents/CC-Cap-Pack-Installation.pdf

www.yge.de/artikel.php?search=ygecaps&more=yes

Vriendelijke groeten Ron
diy motor tipsDrive Calculator
diy motor groupCumulus MFC




Last edited by ron_van_sommeren; 10-17-2011 at 08:57 PM.
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