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Old 07-09-2009, 08:39 PM   #1
Flyer88
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Default How tight is tight ??

Curious to know how tight a plug cap should be. Should it be able to rotate freely or should it be completely snug. Is it worth adding additional restraint to make sure it's not moving like a tie strap or wire? The plug cap does snap securely over the plug but rotates freely.

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Last edited by Flyer88; 07-17-2009 at 12:10 AM.
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Old 07-09-2009, 08:46 PM   #2
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Default Re: How tight is tight ??

as long as you cannot pull off the plug cap with a reasonable amount of force, you should be good to go. no tie rap
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Old 07-09-2009, 08:46 PM   #3
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Default Re: How tight is tight ??

Mine are able to rotate and that is fine. As long as they snap on, you should be good.
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Old 07-09-2009, 09:21 PM   #4
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Default Re: How tight is tight ??

The only deadstick I have ever had (gas) was because a plug wire came off in flight. Since then, I always use some method of security. At one time, I used .031 stainless steel safety wire twisted up to the engine mount. Now I place a small spring across the plug with the ends hooked to the lower set of cooling fins. It's a good idea to provide a little chafing protection at the point of contact with the plug cap.

It may be overkill, or just plain paranoi but it works, weighs less than an ounce, and gets a LOT of comments at the field. I try eliminate as many potential problems as possible. Murphy does the rest!

Ken

Quote: Originally Posted by Flyer88
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Curious to know how tight a plug cap should be. Should it be able to rotate freely or should it be completely snug. Is it worth adding additional restraint to make sure it's not moving like a tie strap or wire? The plug cap does snap securely over the plug but rotates.

Thanks
Flyer88
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Old 07-09-2009, 09:26 PM   #5
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Default Re: How tight is tight ??

One tip for removing a tight cap... use a flat head screw driver and gently twist/pry it off instead of just pulling it off with your hand... I did that once and wrecked the connection so I had to order a new Cap kit and repair it.
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Old 07-15-2009, 06:20 AM   #6
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Default Re: How tight is tight ??

I got a lot of radio noise from a loose cap once. Now I use hose clamps. Maybe overkill but it`s cheap.
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Old 07-16-2009, 04:50 AM   #7
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Default Re: How tight is tight ??

I use tie-wraps on push-on caps. Belts and braces system I know, but rather safe than sorry.
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Old 07-16-2009, 09:44 AM   #8
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Default Re: How tight is tight ??

Experienced a bit of servo interference (mostly throttle, some aileron). Traced to plug cap not quite on snug. Now use a piece of safety wire to make sure it doesn't loosen up. Just drill a small hole in a fin to secure the wire. This is SOP for me now

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Old 07-17-2009, 12:24 AM   #9
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Default Re: How tight is tight ??

I did use a hose clamp but it put pressure on the seam of the cap and split it open a bit and I was getting interference. Couldnt figure out how or why until I saw the gap in the plug cap. Now I use some wire around the very top of the cap below the retainer ring for added security.

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Last edited by Flyer88; 07-18-2009 at 02:05 AM.
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Old 07-17-2009, 10:35 AM   #10
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Default Re: How tight is tight ??

My compliments on your job of using safety wire! I've twisted a hundred miles of it and enjoy seeing when someone does a nice job. It's almost like art to me!

Ken
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Quote: Originally Posted by Pistolera
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Experienced a bit of servo interference (mostly throttle, some aileron). Traced to plug cap not quite on snug. Now use a piece of safety wire to make sure it doesn't loosen up. Just drill a small hole in a fin to secure the wire. This is SOP for me now

Earle
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